Fanless Fillless Cooling Tower
| Type of Cooling Tower |
Fanless Fillless Cooling Tower |
| Usage / Application |
Industrial |
| Tower Material |
FRP (Fiberglass Reinforced Polyester) |
| Shape |
Rectangular / Square (as per design) |
| Color |
Blue / Grey |
| Operating Principle |
Atomized water mist cooling via aerodynamic air circulation |
| Water Inlet Pressure |
1–1.5 kg/cm² |
| Cooling Mechanism |
Direct contact evaporation (no fan, no fill) |
| Air Circulation |
Naturally induced via aerodynamic FRP louvers |
| Maintenance Requirement |
Minimal (no moving parts) |
| Power Requirement |
Nil (100% saving) |
| Nozzle Type |
Non-clog atomizing type |
| Typical Application Range |
Small to medium industrial processes, chemical plants, etc. |
Description:
Fanless Fillless Cooling Towers — as the name suggests — operate
without a fan or fill media, ensuring 100% power savings and significantly reduced maintenance downtime.
The system relies on natural air movement and advanced nozzle atomization technology to deliver efficient cooling without moving parts.
Working Principle:
- Hot Water Circulation
Hot water from the heat source is circulated to the inlet header of the cooling tower.
- Distribution Network
The header pipes have multiple branches and sub-branches that uniformly cover the internal area of the cooling tower.
- Atomization through Non-Clog Nozzles
At the outlets of sub-branch pipings, non-clog atomizing nozzles convert the hot water into a fine mist at a pressure of 1–1.5 kg/cm².
- Natural Air Induction
Aerodynamic FRP louvers on all four sides automatically draw in ample fresh air without any fan assistance.
- Controlled Water Direction
These louvers guide mist and water droplets toward the collection sump, ensuring no water spillage.
- Evaporative Cooling
The fine mist comes into contact with ambient air, causing partial evaporation. The latent heat of vaporization removes heat from the water, effectively cooling it.
Key Features
- Zero Power Consumption
Devoid of fan or fill media — designed for 100% power savings with no fan requirement, ensuring energy-efficient operation.
- No Fill Media
Operates without fill material, eliminating issues of clogging, fouling, or bacterial growth, resulting in minimal maintenance.
- Simple & Durable Design
Features a robust and straightforward structure with very few moving parts, reducing downtime and enhancing operational life.
- Low Maintenance & High Reliability
Engineered for continuous industrial use with minimal servicing needs, making it ideal for industries requiring uninterrupted cooling.
- Energy-Efficient Cooling Solution
A sustainable choice for industries focused on energy conservation, offering long-term cost savings and environmental benefits.
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